Motion Control & Servo
As an industrial automation specialist, BEGE delivers reliable servo systems for consistent, efficient, and powerful performance in applications where precision and repeatability are crucial.
High-precision Servo Technology & Motion Control
BEGE specializes in the control of and drives for industrial machines and supports machine builders and end users in the engineering and optimization of servo systems.
We offer expert advice and supply high-quality servo products from LS Electric Atek and KHK suitable for various applications in the food industry, packaging industry, pharmaceutical industry, chemical industry, agriculture and horticulture. The components we offer are known for their precision and reliability. Thanks to our broad range and expertise, we can guarantee an efficient process from concept to production, with short lead times and seamless integration.
Product Overview of Servo and Motion Control Components
For machine builders developing innovative machines, we offer a wide range of servo components: servo motors, servo gears, servo drives, HMIs, PLCs, drives, gears & racks, remote I/O and motion controllers.
We maintain an extensive inventory and guarantee fast deliveries. We provide custom solutions to requirements relating to such factors as torque density, power and dynamic characteristics. We also offer a variety of designs, options and custom models. We are happy to assist you in finding the right model for your needs.
Servo Motors
Robust and accurate. Servo motors deliver optimal performance and durability. They are ideal for demanding industrial applications requiring rapid movement.
- Flange size: 40–220
- Output speed (1/min): 250–3000
- Rated torque: 0.16–160
Servo Drives
High precision and efficiency. DC and AC drives for precise, reliable control of servo motors and industrial automation systems.
- Power supply (V): 3~ AC 200, 3~ AC 400/DC 24 ~ 80
- Power range (kW): 0.1–15.0
- Communication: EtherCAT, USB 2.0, RS-422
Servo Gear Units
Precise and high-efficiency. High-performance servo gear units with extremely high accelerations and torques, ideal for servo systems requiring exact speed control and maximum dynamics.
- Transmission ratio: 1:1 – 200:1
- Maximum input speed (1/min): 250–6000
- Rated torque (Nm): 2.0–511
PLCs
Precise and user-friendly. PLC controllers with unmatched reliability and flexible software. Ideal for applications requiring precise programming, speed, and consistency.
- Number of I/O points: 1536–131,072
- Program capacity (kb): 16–2048
- Programs: LD, SFC, ST, FD, IL
HMIs
Easy to use and robust. HMIs for real-time machine and servo control. With support for multiple communication protocols, these offer secure data collection, speed, and flexibility.
- Power supply (V): 24DC / 100/240AC
- Resolution: 480×272 – 1024×768
- Processor: ARM 9, Dual core, ARM Cortex-A9
Frequency Inverters
Robust and low-maintenance. Frequency inverters with exceptional precision and reliability, perfect for accurate, efficient control of motor speed and torque.
- Power range (kW): 0.1–500
- Maximum current (A): 1.1–938.6
- Overloading: HD: 150% 1 min., ND 120% 1 min.
Servo Gears and Racks
Highly precise and wear-resistant. Strong, low-maintenance KHK servo gears and racks for servo systems that require precise positioning, high load, and consistent performance.
- Module: 0.5–10
- Number of teeth: 10–200
- Bore range (mm): 6–480
Smart Remote I/O Solutions
Robust and versatile. LS Electric smart I/O solutions for real-time control and efficient system management.
- Communication: EtherCAT, Modbus, Profibus
- Number of I/O points: 8–32
- Power supply (V): 24DC
Motion controllers
Powerful and precise. LS Electric motion controllers for complex applications with extensive motion control, multiple axes, fast communication, and precise synchronization.
- Number of axes: 2–32
- Communication: EtherCAT
- Power supply (V): 24DC / 100/240AC
Custom servo drives
Customer-specific solutions
BEGE supplies customer-specific servo systems for a variety of applications. Our expertise and experience allow us to provide custom solutions perfectly adapted to our customers’ unique needs.
That way new machines will meet all requirements, and even for replacements, customization often ensures greater reliability, lower costs, and easy interchangeability.
Want to know more about how BEGE can help your business with a custom servo system? Set up a phone appointment with our engineers.
Servo & Motion Control Options and Possibilities
- Servo motors: brake
- Servo gear units: no play, reinforced bearings, stainless steel shafts, increased protection class, flexible coupling, reduced clearance, motor-specific adapter flange
- HMI: IECEx, KCs, ATEX (Ex nA IIC T5 Gc Ex tc IIIC T100°C Dc IP64), Ethernet port, IP66, UL Type4, junction box
- PLC: smart I/O on Ethernet, Serial and EtherCAT based; block and expansion versions
- Frequency inverters: brake chopper, brake resistor, cable conduit, mains filter, LCD keypad, ordinary and leakage circuit breakers, fuse, and reactor
- Servo gears: non-standard bore, keyway, tapped hole, different number of teeth, surface treatment
Motion Control and Servo Technology for Precision Drives
Motion Control
Motion control is essential for controlling motors and actuators to achieve complex movement and dynamic positioning. It includes technologies and methods for optimizing motion performance and increasing efficiency in industrial processes. BEGE offers expert advice on selecting and implementing effective motion control solutions to maximize operational effectiveness.
Servo Technology
Servo technology encompasses more than just servo motors; it covers a full range of technologies and systems used to control machines with high precision and repeatability. BEGE supports machine builders in developing and implementing reliable servo controls for efficient, powerful performance of a machine or production line.
Advantages of a Servo System
- Exceptional performance: fast and precise movements improve machine efficiency and productivity.
- Precise positioning: enables exact movements and placement for applications requiring high precision.
- User-friendly: intuitive interfaces and configuration facilitate integration and operation, saving time and costs.
- Intelligent: advanced algorithms optimize performance and adapt to changing conditions in real-time.
- Reliability: Long-term, consistent operation minimizes downtime in industrial environments.
- Higher efficiency: efficient energy conversion reduces energy consumption and operating costs.
- Higher dynamics: fast acceleration and deceleration improve the speed and flexibility of production processes.
- Detailed control: essential for precision applications where exact positioning is crucial.
- Maximum torque at 0 rpm: delivers immediate power on starting motion, ideal for heavy loads.
Your Reliable Automation Partner
As a specialist in the control of and drives for industrial machinery, we help machine builders engineer and optimize their servo systems.
Motion Control and Servos at BEGE
High Quality & Precision
The high quality and optimal precision of all components make them suitable for highly accurate positioning with minimal clearance in dynamic applications.
Customization & Co-engineering
As your automation partner, we provide tailored solutions, balanced advice, and a combination of standard and servo drives for optimal performance and reliability.
Wide Range & Extensive Inventory
We maintain an extensive, stable inventory of servo and motion control components in various configurations and can deliver directly from our warehouse.
Everything you need to know about servo and motion control
Below are answers to the most common questions about choosing motion control and servo.
What is motion control in automation and how does it work in the industry?
Motion control is the automated management of machine movement, ensuring precise and repeatable operations in industrial automation. It combines:
- Servo motors: precise rotary or linear motion for high-accuracy positioning
- Servo drives: amplify and regulate control signals to motors
- Motion controllers: coordinate multi-axis movements and synchronize operations
Applications:
- Packaging & labeling machines
- Robotics & pick-and-place systems
- Conveyor automation
- Indexing tables & presses
- CNC & milling machines
Tip: Motion control enables ultra-precise operations, reduces cycle times, and improves throughput.
Read more: https://www.bege.nl/en/servo-technology/
Why choose a servo system for precision drive applications?
Servo systems are ideal when high precision, dynamic response, and repeatability are required:
- Accurate positioning: down to fractions of a degree.
- Dynamic response: quick acceleration/deceleration.
- Consistency: repeatable motion cycles with minimal error.
- Energy efficiency: optimized torque only when needed.
Read more: https://www.bege.nl/en/servo-technology/
What are the advantages of servo technology compared to standard AC motors?
Servo technology offers closed-loop, high-performance precision motion control that traditional systems cannot match. Key advantages:
| Feature | Servo technology | Conventional motion systems | Benefit |
| Control | Closed-loop feedback (position, speed, torque) | Open-loop, no real-time feedback | Eliminates drift, ensures accurate positioning |
| Precision | Ultra-precise positioning, ±0.01° | Limited accuracy, ±1° or more | Critical for packaging, robotics, CNC |
| Dynamic response | Fast acceleration & deceleration | Slower, lagging response | Handles high-speed, repetitive cycles |
| Energy efficiency | Torque-on-demand | Constant energy draw | Reduces operating costs |
| Torque at zero speed | Maximum starting torque | Limited | Immediate load handling, ideal for indexing & presses |
| Integration | Compatible with PLCs, EtherCAT, PROFINET | Often limited, requires external controllers | Easier machine integration, less wiring |
| Reliability & maintenance | Predictive maintenance via sensors | Reactive maintenance only | Less downtime, longer component life |
What servo technology components are available for industrial automation?
| Component | Function | Key features | Learn more |
| Servo motors | Provide precise rotary or linear motion | High torque, low inertia, optional brake | Servo Motors |
| Servo drives | Amplify & control motor signals | EtherCAT/PROFINET, overload protection, regenerative | Servo Drives |
| Servo gear units | Optimize torque and speed, reduce backlash | Low-backlash, reinforced bearings, stainless steel options | Servo Gear Units |
| HMI | Machine interface & operation | IECEx, IP66, Ethernet, UL Type4 | HMIs |
| Motion controllers | Multi-axis coordination | Synchronized motion, integration with PLCs | Motion controllers |
| PLCs | Central logic for automation | Smart integration with servo drives | PLCs |
| VFDs | Control speed and torque of AC motors | Integration with servo systems | VFDs |
Which features of servo systems improve machine efficiency and reduce downtime?
Key features for high-performance, low-maintenance operation:
- Closed-loop control: continuous feedback from incremental or absolute encoders → minimizes position errors, increases first-pass yield
- High peak torque & overload capacity: handles frequent starts/stops without stalling; protects mechanical components
- Low-backlash servo gear units: ensure precise movement, reduce wear, extend lifespan
- Integrated sensors & monitoring: temperature, vibration, torque sensors → predictive maintenance reduces unexpected downtime
- Modular customization: flange/shaft/gearbox configurations for fast, accurate mechanical integration
- Efficient power management: regenerative drives & energy-saving algorithms → lower operational costs
Tip: Combine these features for multi-axis or complex motion applications to achieve ultra-precise, high-speed, low-maintenance operation.
What communication protocols are supported by servo drives?
Modern servo drives support multiple industrial networks:
- EtherCAT: A high-speed, real-time Ethernet protocol suitable for multi-axis synchronization and complex motion control applications.
- RS-422: A balanced differential signal standard used for serial communication, commonly utilized in industrial environments for reliable data transmission over longer distances.
- USB2.0: Provides a convenient interface for configuration and diagnostics, facilitating easy setup and maintenance.
How do servos with high peak torque and overload capacity support frequent start/stop cycles?
- Short-term torque bursts: 3–5× rated torque to overcome inertia
- Prevents stalling: ideal for presses, stamping, and indexing systems
- Handles thermal load: reduces overheating and protects motor/gearbox
Use the formula for quick sizing:
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Tip: Use servo drives with torque monitoring to optimize cycle performance.
How do servo systems integrate with PLCs and industrial networks?
- Seamless connection: via DeviceNet, Profibus-DP, Modbus, CANopen
- Multi-axis synchronization: coordinated motion across multiple axes
- Flexible I/O: easy integration of sensors, encoders, and feedback devices
- Plug-and-play installation: reduces commissioning time and engineering effort
Read more: https://www.bege.nl/en/servo-technology/servo-drives/ and
https://www.bege.nl/en/high-quality-products/motion-control-servo/plc-programmable-logic-controllers/
How can custom servo solutions reduce installation and integration costs?
- Flange and shaft variations: simplifies mechanical integration
- Pre-mounted servo gear units: no alignment issues
- Custom housings & coatings: suitable for harsh or hygienic environments
- Integrated encoders & sensors: plug-and-play installation
Tip: Early consultation with BEGE ensures optimal footprint, alignment, and multi-axis efficiency.
What customization options exist for servo motors, drives, and gear units?
BEGE offers a modular, highly-flexible portfolio:
- Servo motors: optional brake, voltage/frequency variations
- Servo gear units: low-backlash, reinforced bearings, stainless steel shafts, increased protection class, motor-specific adapter flange
- HMI: IECEx, KCs, ATEX, Ethernet, IP66, UL Type4
- PLC: smart I/O on Ethernet, Serial, EtherCAT; block & expansion versions
- Frequency inverters: brake chopper, resistor, cable conduit, mains filter, LCD keypad
- Servo gears: non-standard bore, keyway, tapped holes, surface treatments
View All Motion Control and Servo Components
The servo products we offer are reliable, accurate, and precise. Available in many different versions. Customer-specific servo solutions are also possible.